Company Info

3rd Party Inspector

Intumescent Paint Inspection

The inspection of intumescent paint on structural steel is essential to ensure the fire protection system meets design specifications and delivers the required level of fire resistance. As these coatings expand under heat to form an insulating layer, proper inspection helps confirm correct application, adhesion, and overall performance.

Visual Inspection

Inspection usually begins with a visual check of the coated steel surfaces. This helps identify any obvious issues that could affect performance.

Common defects include:

  • Cracks, pinholes, or blistering
  • Sagging or uneven coverage
  • Mechanical damage

Inspectors also ensure the coating is applied consistently across all areas, including:

  • Joints and connections
  • Edges and corners
  • Bolts and fixings

Dry Film Thickness (DFT)

A key part of the process is measuring the dry film thickness, as this directly affects fire resistance.

Inspectors will:

  • Use specialised gauges to take readings
  • Compare results against project specifications
  • Measure multiple points across each steel section

Consistency here is important, as variations in thickness can reduce the effectiveness of the protection.

Surface Preparation and Primer

The condition of the steel beneath the coating plays a major role in performance. Proper preparation ensures strong adhesion and long-term reliability.

This includes checking that:

  • Surfaces are clean and free from rust or contaminants
  • Degreasing and preparation have been carried out properly
  • The primer is compatible and correctly applied

Any issues at this stage may compromise the entire system.

Adhesion and Topcoat Checks

Where required, adhesion testing may be carried out to confirm the coating is securely bonded to the steel.

Inspectors may also:

  • Identify risks of delamination or weak bonding
  • Check any applied topcoat for compatibility and finish
  • Ensure additional layers do not interfere with performance

Documentation and Reporting

All findings are recorded in detailed inspection reports. These typically include measurements, observations, and any corrective actions taken.

This documentation is important for:

  • Demonstrating compliance
  • Supporting quality assurance
  • Providing a record for future maintenance